Hiw To Weld Sheet Metal With A Mig Welder

The majority of the sheet metal welding i ve done was with a 90 amp 110 volt welder.

Hiw to weld sheet metal with a mig welder.

Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. Welding car panels if you are welding a large panel then the expansion of the metal during welding is likely to cause the panel to distort. Either way there are certain things that a welder needs to be aware of when mig welding sheet metal. Mig is one of the best ways to weld 20 gauge sheet metal.

For thinner gauge sheet metal like 18 or 20 gauge we suggest 023 6mm wire in your mig welder. Mig welding is one of the simplest to use for welding. Keep in mind during the welding process it is important to direct the arc right at the center of the weld puddle and don t do movements like whipping or weaving as it may cause warping and burn through quickly. I keep blowing through my thin sheet.

Tig welding is the way forward for metal under 0 6mm and a mig welder with decent power and wire control is needed for anything less than 0 8mm. To weld sheet metal with solid wires use electrode positive ep or reverse polarity. Mig welding was developed in the 1940 s and 60 years later the general principle is still very much the same. Mig welding for thin metal.

Sheet metal has usage in sectors like making automobiles airplane wings and fuselages roofing and medicinal tables. Andy gives helpful insights and tips to mig weld thin sheet metal. Mig welding uses an arc of electricity to create a short circuit between a continuously fed anode the wire fed welding gun and a cathode the metal being welded. It is an arc welding process that where you feed a solid wire electrode through a.

A smaller ire requires less heat to melt and at the same time does not heat the metal as much as you would with a thicker wire. Forget the larger 1 8 inch tungsten electrode and use a smaller one. Keep the stick out short stickout of your mig wire is important when welding any type of metal but especially sheet metal. The most obvious advice for a mig welder is to use the smallest wire diameter as possible.